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Bulk Cement Pneumatic Truck

  • Item No:ZJ29B3XN05U
  • Model:DFL1250A8  
    Power:260HP  
  • Capacity:28CBM  
    Driving Mode:6 *4  
  • Price: $53000

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Bulk Cement Pneumatic Truck

 

CSC5251GFLD8 Cement Carriers are specialized ships which are designed and equipped to carry bulk cement, flyash and ground granulated blast furnace slag. The vessels are fitted with fluidization systems in the cargo holds which enables the bulk cargo to flow to a central suction point ensuring maximum efficiency in discharging cement. Since the vessels are totally enclosed the operation is environmentally friendly with a dust free operation when discharging pneumatically. The vessels are also able to discharge when it is raining which conventional bulk carriers obviously cannot. The cargo handling equipment is able to discharge up to 1,000 metric tons per hour - subject to vessel's particulars and shore facilities.

 

Model: CSC5251GFLD8

Nominal Volume of Bulk Tanker: appox 28cubic meters

Ovelall Dimesion: 9760mm×2500mm×3850mm

Tare Weight: 13070kg

G.V.W: 25000kg

Loading Weight: 11800kg

 

1.      Chassis: Bulk Cement Pneumatic Truck Chassis Specification

1.1   Main Application

Pneumatic bulk carrier perfect for bulk transport of cement, lime, other powdered and granulated materials. For unloading, two methods are availabele : the air-sliding type - for cement, and the triple-tank type - suitable for cement, powdered and granulated materials. Various types of carriers are available ; for example, a dumper type and a trailer type. Also gaining in popularity is the high-tensile steel tank model, enabling greater carrying capacity.

1.2 Principal Features

a.The equipment to be supplied under this contract is new and of the most current latest model

b.Left-hand drive.Power asssitance steering

c. Wheelbase : 4350+1300 (mm)

d.6x4, rear axle drive

e.Cabin : Available to install Freon-free air condition;Three (1+2) persons seating capacity

f.Flywheel horsepower: 191(kw) /2200(rpm)

g.Front/ Rear axle: Hold fist type I beam structure capacity 5,000kg / Ram rivet joint the axle of appearance, Penetration type Middle and rear axle capacity 10000kg x 2 ( tandem drive axles)

h. Transmission gear nos. ,six speed fowarder ,one reverse

i.Gradability (max. restart gradient off highway at GVW):  25% 

j.Ground clearance: 240 mm

k. Ecological class  3

l.Nominal Volume of Bulk Tanker: appox 28cubic meters

m.Ovelall Dimesion: 9760mm×2500mm×3850mm

n. Tare Weight: 13070kg

o. G.V.W: 25000kg

p. Loading Weight: 11800kg

 

1.3 Engine

1.2 Principal Features

a.The equipment to be supplied under this contract is new and of the most current latest model

b.Left-hand drive

c.Power asssitance steering

d.6x4, rear axle drive

e.Three (3) persons seating capacity

f.Water-cooled, four-stroke cycle diesel engine

g.Flywheel horsepower:  260hp@2200rpm

h.Hydraulic lifting/tipping gear with control system

i.Lifting capacity: 20,000 kg

j.Power-take-off to drive the hydraulic pump

k.Payload of fully equipped and loaded truck (including container) : 25,000kg minimum

l.Rear axle rating:  20000kg tandem axles approx.

m.GVW:  25,000kg minimum

n.Gradability (max. restart gradient off highway at GVW):  30% 

o.Ground clearance: 310 mm

 

1.3 Engine

Aftercooled, ,four-stroke cycle diesel engine with the following features:-

a. Vertical , 6 cylinders in line        

b. Flywheel horsepower:260hp@2200rpm

c. Flywheel horse power 191(kw) /2200(rpm), torque and engine speed 1025(N.m)/1400 (rpm) as well as aver-age fuel consumption 17L/100km .h unloading;Engine manufactuer Dongfeng Cummins, model:C260 33

d. Lubrication: forced lubrication

e. Lubricant filtration:filter

i. Full-flow and by-pass  

ii. Replaceable element/ cartridge;

f. Lubricant cooler equipped

g.Fuel System: Direct Injection

h.Fuel filtration:filter

i.Primary and Secondary

ii.Replaceable element/ cartridge

i.Fuel-water separator required in fuel line

j.Fuel tank capacity:  300 litres auxiliary oil tanker available.

k.Fuel tank cap with security lock

l. Specify as following:

i.Mechanical fuel injection pump

ii.Mechanical Governor

m. Cooling System: Heavy duty pressurised water cooling with sufficient capacity to function in the specified ambient temperature.

n.  Radiator fins and tubes to be made of copper

o.   Radiator protection grille

p.   Aspiration Turbocharged & Aftercooled

q.   Heavy-duty ,dry-type air cleaner with replaceable elements

r.   Pre-cleaner fixed.

s.   Pre-ignition heating system ;electronic heating(heater plug) cold engine starting

t.   Emission standard euro 3

1.4 Clutch

a. Heavy duty, Bunting diaphragm spring ,dry single plate; hydraulic actuation .

b. Specify diameterΦ430mm

 

1.5 Transmission,PTO and Drive Line

a.Constant speed synchromesh gearbox

b.Floor-mounted manual shift gear lever

c. 8 speed forward and 1 speed reverse

d.Max. geared speed: 90km/h

e.Manufacturer's standard PTO box is provided

f.6x 4 WD truck; single rear axle drive

g.Gradability (max restart gradient off highway at GVW): 30%

 

1.6 Chassis Frame

a.Heavy-duty all steel constructed frame to be reinforced with cross members

b.Front towing hook

c.Front steel bumper

d.Front fenders have mudflaps

e. Full rear steel mudguards with mud flaps

f. Specify the following:

i.Frame sectional modulus : 300×90×(8+6)mm

ii.Tensile strength of frame material Q235A high strength steel.

 

1.7 Axles

a.Torque proportioning differ-ential rear axle with foot-operated or otherwise differential lock

b.Hub reduction floating rear axle .Decelerate ratio 5.143

c. Rear axle rating: 10,000kg approximately

d. Rigid I beam front axle,rating 7,000kg approximately

 

1.8 Suspension

a.Front:

i. Heavy duty semi-elliptic leaf spring

ii.Double acting telescopic shock absorbers

b.Rear:

i.Heavy duty semi-elliptic leaf spring

ii.Second stage helper spring

c.Sring details:Front 8pcs /rear 10+8pcs

 

1.9 Steering

a.Power assistance steering

b. Left hand steering control

c. 420 mm steering radius approx

 

1.10 Brakes

a.Power assisted hydraulic actuation service brakes built into all four wheels

b. Independent dual line system

c. All drum internal expanding

d. Foot-operated engine brake

e. Brake boosters with protection as applicable

f. Automatic drain valve on air tank(s)

g. Mechanical release parking brakes

 

1.11 Wheels ,Rims&Tires

a.Single front; double rear wheels

b.Good quality heavy-duty on/off road type suitable to full load rating, maximum speed and working conditions

c. Manufacturer's standard rims/ tires as following specifications: 

i.Tyre size: 11.00 R20,Ridus tire (ALL WHEELS)

ii.Tube tires with flaps ,tubeless tire optional.

iii.Bias Construction

iv.Ply rating; 16 PR

v.Rim type: Slip-on type with ring locker

vi.Lug type tread pattern

d. . One spare rim with tire mountable on a suitable carrier on each vehicle.

 

1.12 Cab & Accessories

a. Crew Cab ;Cab made of steel

b.Three person seating capacity

c.Seats cushioned with weather resistant heavy duty vinyl

d.Seat belts

e.Wide view toughened (Lamina-ted) wind screen

f. Two (2 No.) wipers

g.Floor covering:  rubber

h.Horn

i.Tropical ventilation; specify

j.Provide the following:

i.Dual sun visors

ii.Dual rear-view mirrors

iii.Rain gutters/drip mouldings

iv.Container hold-down strap

v In-Cab Pump Switch

vi In-Cab Pneumatic Controller

 

1.13 Instrumentation

a.Adequate instrumentation to be made up of service indicators as well as advance hazard warning devices. It shall include the following:

i.Fuel gauge

ii.Engine Coolant temperature gauge

iii.Engine oil level gauge

iv.Engine oil pressure gauge

v.Battery charging indicator

vi.Parking brake light

vii.Filters and fuel-water separator service indicators

viii.Speedometer and Odometer

ix.Reversing alarm

x.Engine speed tachometer

xi. Vandalism protection for instrument panel required

 

1.14 Electric System

a.24 volt system

b. Cab interior lighting

c. Instrument panel lighting

d. Two headlights minimum; high/ low beam

e. Tail/stoplights

f. Direction signal lights for front and rear

g. Reversing light

h. Parking light

i Number plate lights

j Specify the following:

i.AH rating of battery 24V

ii. Ampere rating of alter-nator 100A

iii.KW rating of starter 440CCA

k. Specify other maker's standard ancillaries

i.Model:6-QW-100DF;Capacity:120Min.

ii.Sizie(mm):409×170×209×232

iii.Module:1\4; Terminal:0\1;Mass:18.2kg

 

2.      Superstructuer: Bulk Cement Pneumatic Truck Information

2.1 Structurer:

a. Bulk cement truck with 15m vertical height, 5m horizontal distance, and 0.2Mpa working pressure, average discharging speed not less than 1.2t/min, the residual ratenot more than 0.3%, met Chinese standards.
b. Cylindrical tank body is made of 5mm quality steel plate with firmly and evenly welded ends wiht 6mm standard ellipsoidal heads ensured the overall high strength, rigidity and excellent pressure bearing performance.

c.The reasonable layout with two chambers shortens the discharging time, enhances the operating factor of the tank capacity, and reduces residual rate.

d. Tank truck with an air intake pipe and a discharge pipe at the front and rear air chambers respectively, which can be opened simultaneously and controlled separately via their respective ball valves and butterfly valves. When the system pressure is about to be higher than the rated pressure, the safety valve of the pipeline will exhaust for the convenience of operations above the tank body.

2.2 Principal Features:

a. The CSCTRUCK strut areas ,front and rear of the truck ,have an enclosed design to enhance aearodynnamics for increased fuel efficiencies and to provide greater overall structural integrity.

b. The coupler assembly is designed fro multiple forward and reverse settings

c. Conicals are indosed to add strength and imporved areodynamics.

d. Piping is routed and tucked to enhance discharge ,provide clean aesthetics and help prevent accidental injuiry to dirver.

e. Constructed with high strength steel frames ,front and rear ,that are designed with greateer stnn renght,proives a strong feaure of the cones.

f.Provided double hand rails for added safety to the operator and an optional folding hand rail tht is ground activated at the rear for protection when walking the top is avaialbe.

g.Man ladder is fully enclosed for greater aerodynamics.

h. Designed with a low centre of gravity that provides greater stability.

i. Cam latch manhole and manway.

j. Airlnlet 3 inch aluminum adapters with dust cap located at street side front.

k. Gauges,4 inch silicone oil filled gauges fro tank and line pressure.

l. Catwalk anti skid from rear ladder to front manhole with toe rails.

m. lights with LED lamps centre marker lights wired to turn signals.

2.3 Super Structurer & Accessories

a. Tanks (2 Cones)

i. Tank Volume:15 cubic metre

ii. Shell Material: Q345 Carbon Steel, 4mm thickness; inside painting edible scale painting

iii. Dished Ends : Q345 Carbon Steel, 4mm thickness inside painting edible scale painting

iv. Pipe Material : Stainless Steel SUS304

v. Discharging Line : 3 inch Stainless steel butterfly valve and diatermter 3inch stainless steel pipe with

vi. STORZ A coupling and cap.

vii. Air Line : Diameter 76mm stainless steel manifold;

viii. STORZ B coupling for air inlet,C/W check valve, pressure relief valve and pressure gauge.

ix. Pressure Relief Vavle : SURESEAL ,one fitted on the air line, another fitted on the pipe connecting to the tank top.

 

b. Pneumatic System  :

i. SURESEAL ,4 Fluidizer fitted on each cone of the vessel.

ii. Suzhou brand model WS10/2 Air compressor; Engine 4100AG diesel; filtration and pressure control Included -at the output of the air compressor;

iii. Air outlet system 2” main hole, 2”check valve, 1.5” safe valve, 0.4Mpa gauge; 4” seamless steel tube at bottom of funnel and through top of axle ;

iv. Quadratic blow Same direction as discharge tube, 1” diameter, with ball valve and check valve;4”disc valve fixed inside middle of rear guard

v. Discharge valve; At the beginning of discharge tube Pipeline cleaning equipment ;

vi. Tank cleaning equipment 11/2” rubber flexible hose .

c. Manhole :02 Nos. diameter 500mm.

i. Max. Discharging Distance (Horizontally):5,000mm

ii. Max. Discharging Distance (Vertically):15,000mm

d. Walkway: Anti-skid aluminum walkway c/w manually operated handrail.

e. Access Lader :Stainless steel pipe fabrication ladder to access to the tank top. One (1) internal ladder.

f. Accessories  :

i. 8 inch PVC Hose carriers ,Nos two (2) pieces.

ii. Sideguard and rear underrun bumper.

iii. Rear skirting area to be used as toolbox with opening and lock.

iv. 2 Units Manhole Seal cover; 2” flexible hose1 unit, 1M

 

2.4   Standard Equipments

The equippment with truck mouned designing, consisted with tanker,pipeline system, frame ,truck chassis,and related parts etc.

Tanker assembling: Tanker fabricated with vessel ,bulk material loading hatch, fluidized bed,unloading /discharging pipes, material discharge hose, air inlet and some related parts etc.

Tank tilting the horizontal structure for the double cone, which makes the tank center of gravity can be reduced, improving a vehicle structural stability; tank 5mm high quality steel plate rolling from both ends of 6mm thick standard elliptical head, welding firm, with the overall strength, high rigidity, good under pressure, the use of performance characteristics. For the two-chamber structure in a single-chamber tank, tank, fluidized bed of medium width, the layout is reasonable, effective to shorten the discharge time, improve the utilization of the tank volume, and reduce the residual ash rate; in the top of the tank open two feed inlet, open the feed inlet, manhole covers, on the one hand feeding to the tank, the other hand, when the tank needs an overhaul to facilitate personnel access; set in the tank bottom of a cleaning device, removal of flange, you can completely remove residual cement tank. Its structure is reasonable, effective use.

 

 

2.4 Protective Provision & Finish for Compaction system

a.Anti-corrosion provi-sions for the Compaction system

i. Using high-quality polyurethane paint,

ii. A long-term accretes, no chap, not falling, to prevent debris impact,

iii. Corrosion resistance,and nice features.

b. Final colour finish white.

i. One coat of primer follow with two coats of gloss finish paint for external. Internal surface will be polished and cleaned.

ii. White color;

Inquiry
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